Fabric Lamination
There are many materials used in the returnable packaging market. If you are packaging parts with Class-A surfaces, or parts can’t have any scratching or scuffs, you will need some kind of laminate on your dividers. The more common laminates are Spun Bond, Tyvek, and Brushed Nylon. In recent years, materials like Evolon and Suede Microfiber have gained some popularity.
When parts are placed and shipped in these divider sets, the package jostles during transport and handling increasing the likelihood of scuffing or scratching the parts. These laminates significantly reduce that chance, if not eliminate it altogether. As an additional measure, we can roll over the edges of the board so that the fabric ends up on the top edge which can be another sharp area. Special die-cutting considerations must be made so that the edge of the board is not cut off like in a typical die-cut part.
Class A Fabrics
CLOSED-CELL FOAM
An inexpensive option offers cushion as well as non-scratch properties. It is primarily used in disposable packaging.
SPUNBOND
Spunbond is a non-woven fabric that has been used for years, popular for it’s cost and availability. Spunbond Polypropylene fabrics are commonly made with fine to medium dpf continuous filament fibers. Spunbond lamination to corrugated plastic panels provides a scratch resistant surface on a sturdy and lightweight material, perfect for packing products that need to arrive without scratches.
BRUSHED NYLON
A softer material offers a little padding in addition to a non-scratch surface. Brushed Fabric is a polyester-based textile that is made of filament yarn with a warp knit.
CROSSLINK FOAM
Cross-linked polyethylene foam is a closed-cell foam characterized by a compact feel and resistance to water. It has the ability to protect class “A” surfaces. It has high tensile and tear strengths.
EVOLON®
Invented by Freudenberg, Evolon® microfilament textiles provide the best combination of textile and mechanical properties for a wide variety of applications.
Benefits include lint-free, non-abrasive, non-fraying edges, and UV resistance.
TYVEK
Tyvek is a woven material that has a slick, non-abrasive, and smooth surface.
Tyvek is made from 100% polyethylene fibers that are spun-weaved together making a surface that does not lint or dust. It is also mildew-resistant. Tyvek® brand materials are inherently water resistant, inert to most chemicals, and stand up to mishandling/abuse.
We can laminate Tyvek to plastic corrugated, and other substrates, on 1 or both sides and even roll over the edges if needed. Tyvek is used to protect many surfaces including Class A, painted, and leathered surfaces. Laminated sheets are used on partition sets, pads, and tote liners.
We understand the potential that Class A fabrics have for a various commercial and industrial settings.
In industrial and commercial settings, selecting the proper materials is critical to performance, durability, and safety. Class A fabrics, which include closed-cell foam, spunbond, brushed nylon, crosslink foam, and Tyvek, are high-performance materials that are frequently used in conditions that require precision. These materials have unique qualities, such as insulation, moisture resistance, breathability, and abrasion protection, making them appropriate for a variety of applications.
Our team at L-S Industries is well-versed when it comes to Class-A fabrics thanks to our 50+ years in the industry. This means that we can not only answer any questions you might have but we’re also able to offer recommendations. Even more importantly, to get the most out of Class A fabrics, you need to make sure the right choice is made for your unique needs. Working with our team ensures the fabric chosen fulfills the exact criteria of the application.
We also understand regulatory standards and how to work with various material combinations. This allows us to assist in troubleshooting performance issues before they occur. Additionally, we can provide insights into waste reduction and scalability, which are critical when working with tight deadlines or budgets.
Regarding the Class A fabrics mentioned above, you will find that closed-cell foam is widely utilized in automotive applications for noise reduction, thermal insulation, and impact resistance. Its water-repellent properties also make it suitable for marine and medical uses. Spunbond textiles, which are lightweight and breathable, are widely used in filtration systems, protective clothing, and hygiene items because of their strength and permeability. Meanwhile, Tyvek, a breathable yet water-resistant material, is commonly used in construction, protective clothing, and sterile medical packaging.
Class A fabrics play an important role in a variety of sectors. However, it’s important to work with a team that truly understands their potential. Contact us today to learn more.